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Alaska Airlines Pilot Sues Boeing Over Door Plug Incident, Claims Company Tried to Blame Crew

The Alaska Airlines pilot hailed as a hero for safely landing a jet after a door plug panel blew out mid-flight is now taking legal action against Boeing, alleging the aerospace giant wrongfully attempted to shift blame onto him and his crew.

Captain Brandon Fisher, who received commendations from the heads of the National Transportation Safety Board (NTSB), Federal Aviation Administration (FAA), and even Boeing executives for his handling of the January 2024 incident, filed a lawsuit claiming Boeing’s deflection tactics have caused him significant distress.

The blowout occurred on Alaska Airlines Flight 1282 when a door plug panel tore away shortly after takeoff from Portland, Oregon. Despite the sudden decompression and a gaping 2-foot-by-4-foot hole in the fuselage, Fisher and his crew managed to safely land the Boeing 737 Max 9 aircraft with all 177 people aboard surviving. Seven passengers and one flight attendant sustained minor injuries.

According to Fisher’s lawsuit, filed in an Oregon court, Boeing suggested in previous litigation that the plane was “improperly maintained or misused” by others, effectively attempting to make Fisher a “scapegoat for Boeing’s numerous failures.”

“Boeing’s lie infuriated Captain Fisher as well, as he was being castigated for his actions as opposed to being lauded,” wrote his attorneys, William Walsh and Richard Mummolo. “Because he had flown Boeing aircraft for the entirety of his employment with Alaska Airlines, Boeing’s attempts to blame him felt like a deep, personal betrayal by a company that claimed to hold pilots in the highest regard.”

The NTSB investigation revealed a manufacturing defect was responsible for the incident. Investigators determined that four critical bolts securing the door plug panel had been removed during assembly and never replaced. Both Boeing and its supplier Spirit AeroSystems, which Boeing has since acquired, were implicated in the failure.

These bolts are concealed behind interior panels, making them impossible to detect during routine preflight inspections. NTSB investigators discovered the door plug had been gradually shifting upward during the 154 flights preceding the incident before it ultimately failed.

John Cox, an experienced pilot and CEO of aviation safety consulting firm Safety Operating Systems, described the crew’s performance as “remarkable” given the circumstances. “I think the Boeing lawyers were kind of grasping at straws,” Cox said regarding the company’s apparent attempts to shift blame.

The incident occurred just minutes after Flight 1282 departed Portland, creating a violent decompression that sent a thunderous roar through the cabin. Fortunately, the two seats closest to the blown-out panel were among the few unoccupied seats on the nearly full flight.

In the aftermath, Boeing factory workers told NTSB investigators they felt pressured to work too quickly and were often assigned tasks they weren’t qualified to perform. The lawsuit details how Fisher and his first officer responded swiftly to the emergency, stabilizing the aircraft, decreasing altitude, and coordinating with air traffic controllers to ensure a safe landing.

While Boeing has not commented directly on Fisher’s lawsuit, the company’s new CEO, Kelly Ortberg, who took over in August 2024, has made safety improvements a top priority. In October, the FAA permitted Boeing to increase 737 Max production to 42 planes monthly after inspectors were satisfied with the company’s safety enhancements.

The FAA previously fined Boeing $3.1 million for safety violations discovered during post-incident inspections. Four flight attendants who were aboard the flight had already filed lawsuits against Boeing last summer.

Alaska Airlines declined to comment specifically on Fisher’s lawsuit but stated the airline remains “grateful to our crew members for the bravery and quick-thinking that they displayed on Flight 1282 in ensuring the safety of all on board.”

Legal experts note it is unusual for a pilot to file such a lawsuit in an incident where they weren’t seriously injured, suggesting the depth of Fisher’s concerns about Boeing’s handling of the aftermath and its potential impact on his professional reputation in the aviation industry.

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